1. Apr 10, 2015 Addition of EBC-406AP ELT Operation & Maintenance Manual to Taylorcraft Manuals Section. EDO 1320 Page 1 Page 2. Floats Kenmore Floats.
  2. Edo Float Manual installation, maintenance, repair, etc.$15 Diploma for solo in Piper Cub, 8.5' x 11' on yellow paper.$10 337/FA for C90-12 & two 12 gal wing.


Disclaimer: these documents are provided for historical purposes and the Foundation is not suggesting they be used in place of approved documents. The Foundation don't own them and can't be responsible for their content. Owners operators mechanics pilots and other users should refer to the document owners and/or official airworthiness approval authorities and/or TCDS/STC holders for up-to-date information.

Updates (last updated 10 April 2015)
Taylorcraft Aircraft Type Designators
Taylorcraft Manuals
Service Letters, SB's and Airworthiness Directives (AD)
Misc. Info
Type Certificates (TCDS)
337 and STC data
Letters & Articles of Historical Interest
Taylorcraft Parts Sources & other Resources

Taylorcraft Foundation Frequently Asked Questions (FAQs) (opens in new window)



10 Apr 2015
Addition of 1985 Taylorcraft Parts Manual
(see Taylorcraft Manuals Section)Addition of 1985 Taylorcraft Parts Price List

Addtition of L2 Pilots Manual
23 Jun 2014Addition of EBC-406AP ELT Operation & Maintenance Manual to Taylorcraft Manuals Section.
4 Mar 2014Correction to hyperlink for SB2007-001B
18 Dec 2013Service Letters & Bulletins: SB2007-001 amended to issue B dated 15 Oct 2007
15 July 2013Taylorcraft Bungee Tool: Bungee price update.. Misc Info section: Prop Hub removal info added.
12 Nov 2012Bungee tool thumbnail updated
9 July 2012Taylorcraft Bungee Tool: Photo updated.
5 June 2012Misc Info section:
...addition of mag swith overhaul article.

Well this is a lively site. In case someone else wanders through wondering about 2705 floats on an early 180 2705s are not on the 180 TC. Edo has two STCs.

Taylorcraft Aircraft Type Designators

TAYA

Model A
TAYBBC, BC12-D, BF, BL, Ace, Sportsman, Traveler models
TAYDDC, DCO, DF, DL (O-57, L-2) models
TA1515 Tourist, Foursome models
TA1919, F-19 Sportsman models
TA2020 Ranch wagon, Topper, Seabird, Zephyr 400 models
TA21F-21 model
TA22F-22 Classic, Tri-Classic, Ranger, Trooper, Tracker models

Taylorcraft Manuals

Audit

Taylorcraft Owner's & Service Manuals; Parts Manual (B Models)

Owner's Manual (2 Mb pdf)
Service Manual (3.5 Mb pdf)
Parts List & Prices (5.5 Mb pdf)
1985 Parts Manual (3 Mb pdf)
1985 Parts Price List (5 Mb pdf)

Taylorcraft Owner's & Service Manuals; Parts Manual (L2)

L2 Pilots Manual (18 Mb pdf)

EBC-406AP ELT Operation & Maintenance Manual (16 Mb upload) Link

Copies of ORIGINAL Taylorcraft manuals
Contact Ernie Stadvec at ESSCO INC;
330-644-7724, fax 644-0886,
426 West Turkey foot Rd., Akron, Ohio 44319.
http://www.esscoaircraft.com
(look under 'aircraft manuals')

Case Magneto manuals; for your tractor and your airplane. ( .pdf files)

Case Dealers Service Manual Models 4-JMA and 4-CMA
Case Operators Manual Type 4 CAMA
Covers: Cover
Page 1 (84kb)
table of contents
Page 2 (32kb)
pages 03 thru 17(5.6MB)
Page 3 (93kb)
pages 18 thru 32(5.5 MB)
Page 4 (85kb)
pages 33 thru 46(5.5MB)
Page 5 (61kb)
pages 47 thru 49 (5.5MB)
Page 6 (69kb)


Page 7 (62kb)


Page 8 (62kb)


Page 9 (73kb)


Page 10 (23kb)


Page 11 (35kb)


Complete Operators Manual in one big 1Mb download.

Service Letters, SB's and Airworthiness Directives (AD) & stuff.

SAIB CE-11-05regarding gear diagonal brace (see also SB 78-001 below)
Service Bulletin 2007-002 (strut-to-fuselage fitting)
SB2007-002
AD2008-09-18

Service Bulletin 2007-001 (Lift struts)
SB2007-001 Issue B (15 Oct 2007)
AD2007-16-14

Service Bulletin 78-001 - Page 1Page 2
The landing gear tie-strut can be a problem area for rust especially if Service Bulletin 78-001 hasn't been done. This involves drilling a drain hole (#40 drill bit) on the trailing edge of the streamlined tube about a 1/4' up from the bottom. If water comes out you have a problem, if not you should inject oil (Tubeseal) . If the lower part of the tie-strut is badly rusted it could let go on a hard landing and up would come the gear taking out the strut, prop, wing spar causing a major hit on your wallet. This area can be reinforced by welding on a strap. Contact the Foundation if you need a complete copy of this Taylorcraft Service Bulletin.

Service Bulletin 78-002 Page 1Page 2Page 3Page 4 Aileron stops - the sprocket at the end of the pilot's control column. Note: Page 3 and 4 refer to AD 78-20-11

AD's are available from the FAA AD Database.

Eismann Coil AD (1969)
Australia version (.pdf)
Canada version
Continental Aircraft Engine; Magneto timing service bulletin: http://www.tcmlink.com/serviceBulletins/pdf/MS94-8A.pdf

Oil Pressure gauge hose
If you have the older B1071 hose installed it was to have been replaced back in 1987....AD87-03-08 ( if NOT like the illustration then you are okay) The new hose is the B7071. If yours look like the illustration then you must replace it.
The F-19 with the 0-200 engine & oil pressure less than 45 lbs had the illustrated hose which has been the same on all 65- 85 hp Taylorcraft airplanes for a long time. Then along came the Lycoming powered F-21 & up. They have a pressure of 90 plus lbs. Eventually the hose held on with two hose clamps merely blew off and dumped the oil slowly overboard. The B1071 has a very small restriction (hole) at the engine about a 40 drill size to reduce the rate of oil loss in the event the hose fails.

Misc. Info

FAA Best Practice for Ageing Aircraft (fall 2003): (.pdf 431KB)
Continental A&C Series Parts Interchangeability Catalogue: (1.48MB .pdf)
Fuselage Frame Dimensions (April 1980 letter from Taylorcraft): (3.6 Mb)
Air Commerce Regulations 1936 (Alteration and Repair of Aircraft) (495kb pdf)
CAM18 (6.5 Mb pdf)
Letter for engine changes. This is a 1985 example of the letter that Dorothy Feris would write to demonstrate that the fuselage frames are identical whatever engine is fitted to the B models.
Federal Skis Assembly Drawing

Magneto switch
Overhaul article: Page 1Page 2Page 3 (about 5Mb each).

Brake Cables
Its recommended by many restorers that 1/8th cable be used when replacing the original, which was 3/32.

Props
The prop specs are simple and stated on the ATC for your plane. Basically on the ATC there are a list of options and each is numbered. For Taylorcraft BC12D, option #1 is the list of approved wood props that meets the static limits and length requirements, and The 72-42 prop does just that.
If you have a BC12D then the static rpm limit is 2070 to 2250 not over 72 not under 70 inches in length. If you want to consider different props, look at a copy of ATC 696.

Prob Hub Removal
A pictorial of removing a prop hub from the crankshaft: Page 1Page 2Page 3Page 4 (about 2Mb each)

Type Certificate Data Sheets (TCDS)

Links to FAA website:

  • A Model: A-643
  • BC Models: A-696
  • BL Models: A-700
  • BF Models: A-699
  • 15A & 20 Models: 3A3
  • Model 19 & F Series: 1A9
  • Model L2/L2C: A-746
  • Model FA-III (Airphibian): 1A11

Taylorcraft 337 and STC Data


337's:

Engine:
Fabric:
Franklin to Continental engine conversion: Page 1Page 2
Ceconite Page 1Page 2
Champion Oil filter on O-200 Page 1Page 2
Fabric rivet Page 1Page 2
Short mount big engine Page 1Page 2Page 3
Stits Poly-Fiber fabric (version 1) Page 1Page 2
C90 in a BC12D Page 1Page 2
Stits Poly-Fiber fabric (version 2) Page 1Page 2
F19 - C150 Muffler Page 1

F19 Exhaust: installation of Cessna/Reeve exhaust Page 1Page 2

Letter for Engine changes (BC=BL=BF etc) Page 1

McDowell Starter Installation 337 Page 1Page 2

Instructions for McDowell Installation Page 1Page 2Page 3Page 4Installation Tips



Wheels, Tyres, Gear, Skis & Floats:
Fuselage & Airframe:
8-50x6 tires
Aluminum seat Page 1Page 2
Hydraulic brakes Page 1Page 2
Gilberti (version1) Page 1Page 2
Gear reinforcement Page 1Page 2
Gilberti (version2) Page 1
EDO 1320 Page 1Page 2
BL to BC Page 1Page 2
Axle bushing Page 1Page 2
Seat belt mod Page 1Page 2
26' Goodyear tyres Page 1Page 2Page 3
Skylight Page 1Page 2
Ski & bushing Page 1Page 2
Alternate skylight Page 1Page 2
Scott 3200 Tailwheel Page 1
Weight increase Page 1Page 2
Federal Skis Drawing (not a 337, but here for ref.)
Improved trim Page 1Page 2
Grove brake installation (Warning: 18 Mb pdf)
Shoulder Harness 337 Page 1Page 2Page 3

Seat tube mod Page 1Page 2
Electrics:
Extended Baggage Compartment Page 1
Garmin radio Page 1Page 2
Flying with doors off Page 1
Electrical system Page 1Page 2


Microair radio


Odyssey battery Page 1Page 2
Wings:
Internal antenna 337 Page 1Page 2
Four wing tanks: Page 1Page 2
Wing landing light Page 1Page 2
Replacing wing tank fabric covering with aluminum:
Page 1Page 2Page 3Page 4Page 5Page 6Page 7

Wing strobe lights Page 1Page 2
Replacing Taylorcraft wire with rib stitching Page 1
KY-97 radio Page 1Page 2


Burls Battery box installation in a 172 Page 1Page 2Page 3


Burls Battery box installation in a Taylorcraft Page 1


Anti-Collision Light BC65 Page 1


Wind Generator Page 1






STCs:

Edo floats maintenance manual online

The Harer STC (convert BC-12D to BC12D85, BC12D-4-85 or Model 19)
Consists of a total of 30+ drawings (B, C, and D size) and several sheets of documentation. There are varying mods that need to be made depending on what model you start from including wing spar, spar fittings, fuselage wing fittings, boxed in baggage compartment, installation of electrical system (AF & engine), fuel system (24 gallons) & associated plumbing, longer engine mount (-4-85/model 19), exhaust system, and the longer cowling (-4-85/model 19).

No hardware is supplied with the STC so you have to buy or manufacture the required parts. A few of the parts are readily available such as the model 19 engine mount from Univair.

Taylorcraft STC Data available by clicking on the FAA STC database and searching for Taylorcraft.

Building Maintenance Manual

L-2 Increased Horsepower Upgrade STC
See Terry Bowden's website.
Install 85 hp, 90 hp, or 100 hp Continental Engine on your L-2

Wind generator (BC12D)
Basic Aircraft Products Inc Air Driven Alternator

Edo Floats Maintenance Manual Online

Letters & Articles of Historical Interest

1970 letter from Taylorcraft to Willard Carson
Letter from Charlie Ferris, year unknown regarding 85hp upgrade
1962 letter from Univair regarding 85hp upgrade

Taylorcraft Parts Sources and Other Resources

Barber Aircraft Inc.
Forrest Barber fbarber<at>alliancelink<dot>com
13820 Union Ave NE
N.E. Alliance, OH 44601-9348
(330) 823.1168

Wicks Aircraft
Aircraft restoration and construction supplies.

Univair
2500 Himalaya Road
Aurora, CO 80011-8156;
303.375.8882/fax:800.475.7511 or 303.375.8888
email to: info@univair.com
Aircraft parts and supplies. Some NOS and reproduction Taylorcraft parts.

Poly-Fiber & Ceconite Distributor
Aircraft Technical Support, Inc.
Jim & Dondi Miller
Poly-Fiber & Ceconite Distributors
(Toll Free) (877) 877-3334
Web Site: www.polyfiber.com
www.aircrafttechsupport.com
e-mail: info@aircrafttechsupport.com

Shinn Wheel & Brake parts
SkyBound, Atlanta Georgia
Shinn Wheels, brakes, cables, backing plates.
Jim Greene (owner) 770-446-6797

Aircraft Exhaust Systems
Aircraft Exhaust systems as mentioned in the newsletter can 'repair' your present system AND make it stainless steel if you like. Also make for the L-2. The Taylorcraft Foundation has 337's for conversion to C-150 stuff. Note, the outcome of the exhaust system and its fit to your particular airplane and engine is dependent on you providing them a good fitting 'core' to rebuild and measure from. Virtually no two exhaust systems are the same on Taylorcraft. Contact them at Jumping Branch, WV., 800-227-5951

Lycoming 0145-B2 Parts
El Reno ; Oklahoma

Clip wing/Aerobatic conversions:
Mike Swick - Swick Aircraft , 10010 Champion Lane, McKinney, Tx. 972-347-2596.
Mike sells plans for his famous clip-wing aerobatic Taylorcraft.
Other conversions; if you want to stay light and simple with lower HP then check into the Duane Cole conversion.

Edo Floats Maintenance Manuals

Early Taylorcraft airplanes used Automotive type gas and oil fittings
There is nothing wrong with this original equipment replacement, its what the planes were certified with.
Some folks have done a transition to 'aircraft' fittings and that is always causing problems matching replacement parts.
Once source for aviation and automotive hoses is:
Specialty Hose Aerospace, 7802 Freedom Ave NW, N. Canton, Ohio 44720 ph# 1-800-362-6533

Edo Floats Maintenance Manual

Edo Floats Maintenance Manual Download

'Snap Shackles'
is used by some for a flexible tie down for hand starting.
The brand is Ronstan, model RF-6120. One place that has it is Performance Yacht Systems,
About $30 USD.

Floats
Kenmore Floats, particularly the Taylorcraft float installation drawings

Bungee Tool

The best tool to buy, $150 includes priority shipping to all 50 States.
(Price subject to change, contact seller for up-to-date pricing).
David L. Rude Inc.
772 Cedar Creek Drive
Wendell, NC 27591
919-365-3063

Yoke centres
New hub centres for pretzel yokes. Spoke kits available too.
(Click on image for larger version).
Contact: John Cooper
Phone: (631) SKY-PORT (759-7678).
Email: john {at} Skyportservices {dot} net
snail mail:
91 Clark Rd
Tilton, NH 03276
www.skyportservices.net

Copyright (c) 2006-2010 Taylorcraft Foundation

I stopped in at Kenmore Air harbor again to double check on the information about the new run of Edo 2000 floats that will be available.
They will make 36 sets of new floats. They are Anodized then assembled, then two part epoxy to seal them from corrosion. All floats will come with attachment gear for any plane that uses Edo 2000 floats.
Fish hatches will be available with STC for a additional $1000. You have to install those, they come in a Kit. The new Floats with gear will cost $17,800. plus shipping and crating. Tried for a discount on group purchase but no luck there. New floats that were built in the U.S were sold at about $24,000. last year. So they did come down in price.
Some repair parts will be cast in the U.S and will remain the same price, but some of the repair aluminum skins will be reduced in price.
I also asked about the STC approval for the gross weight from the FAA in Anchorage and its still being looked at, Very frustrating for Kenmore. Once approved it will raise the gross weight to approx 2007 pnds for the PA-18
If you need more help you can phone Eric Johanson he is the head guy for the Edo Float division at Kenmore Air Harbor. Very helpful call him at
425 482 2255
Bill